The Best Vauxhall Vivaro Injector Removal Tool

By on 18 March 2021 / Leave a comment Updated on: 18th March 2021

Vans are the life blood of UK logistics. Large trucks and trains may have their place in heavy haulage but almost every business needs a van. Over the years, the UK has seen thousands of models but one of the most popular is undoubtedly the Vauxhall Vivaro. These vans have proven very popular thanks to their large load space, affordable pricing and reliability.

Reliability however, cannot always be taken for granted. Most Vivaros (1st generation 2006-2014) were fitted with the Renault-Nissan designed M9R 2.0-litre diesel engine. In general, these engines are known to be reliable and simple to fix, that is unless a fuel injector should go wrong.

Seized injectors and minimal room to work makes removal incredibly difficult, even for professional mechanics. This is where a specifically made injector puller/ removal tool comes into its own. These specialist products can save hours, prevent stripped bolts and help change out faulty injectors to get the van back on the road.

Things to Consider Before Purchasing

Vehicle Compatibility

Specialist tools such as those featured below will only work with specific vehicle and engine combinations. Many of the products below are listed for Renault vans and M9R engines, both of which mean they are also suitable for 2006-2014 Vauxhall Vivaros with the 2.0-litre diesel engine (codenamed M9R).

To note, some of these tools may crossover onto use with newer 1.6-litre Vauxhall Vivaros (2014 onwards) but contact manufacturers first to check compatibility.

Skills & Tools Required

Fuel injectors are far from the easiest of serviceable items to replace. They are buried in the engine bay, meaning other parts will need to be removed in order to gain access. Having some experience working on a Vauxhall Vivaro is extremely useful, but anyone with prior mechanical experience can get the job done with the help of a few handy videos found across the internet.

Brand Reputation

Tools can come from a variety of brands and countries, meaning huge choice and difference in pricing. Larger brands will generally demand a premium, though the quality and R&D that goes into their products will often prove beneficial in the long term, particularly for those in professional workshop environments who use their tools on a daily basis.

Types of Injector Removal Tool

Removal of seized injectors cannot be done without serious force, here tools are generally split into hand-powered or hydraulically assisted machinery.

Hand-Powered

Tools that use nothing more than the user’s strength are generally cheaper and simpler than those powered by hydraulics. They may not provide the same pulling force but can generally give better accuracy and aren’t as cumbersome to use in cramped engine bays. Less complexity also leads to a lighter tool, as well as reducing likelihood of failure.

Hydraulic

Though more expensive, larger and heavier than hand-powered equipment, hydraulically assisted tools definitely have their place particularly in professional workshops. The assistance allows for quicker removal of injectors, while also placing less stress and strain on the user. Extra assistance and ease of removal however does come at the cost of increased purchase price.

The Best Vauxhall Vivaro 1 (2001-2014) Injector Removal Tools on the Market

Genuine Renault M9R Injector Removal Kit

genuine renault m9r 966 m9r injector removal tool

Check the latest price on Amazon

Most tool brands specialise in a certain range of tools or products, but not many make the vehicles that the tools themselves were intended to be used on. Renault noticed the need for an injector removal tool, both in their workshops and for private customers of their vans (including those who purchased a Vauxhall Vivaro) and created their own tool. This ensured Renault/ Vauxhall technicians have the right equipment and a reliable, quality set of tools.

Designed to enable diesel injector removal without damage to surrounding parts and in less time than with standard tools. Without this kit even Renault’s trained technicians were having difficulties removing seized injectors, showing just how important this tool is and how much time even the vehicle manufacturer is attempting to save on servicing and repairs.

This kit was created to serve the M9R 2.0-litre diesel Vauxhall Vivaro 1 (2006-2014).

Tool reference: M9R 966
Hydraulically assisted:
No
Warranty:
No

Pros:

  • No need for hydraulic assistance
  • Designed by the vehicle manufacturer
  • Drastically shortens time taken to remove fuel injectors
  • Suitable for all M9R engined Vauxhall Vivaros

Cons:

  • Requires strong force and accurate usage

French Auto Specialists FAS-0001 Hydraulic Injector Puller

french auto specialists fas 0001 hydraulic injector puller

Check the latest price on Amazon

Our second injector removal tool comes from the French Auto Specialist brand. While they may not make the vehicles, they do have a huge history in servicing, repair and replacement parts, making them arguably one of the most experienced sellers for this type of product. The once small business, has grown into one of the UK’s largest French automotive specialists, providing parts for huge numbers of different makes and models.

Hydraulic assistance allows for removal of injectors without the sweat and hand force required by the non-assisted tools. This makes the job much easier as the lack of space, combined with large force required for injector removal can make this job nearly impossible without specialist equipment. Up to 10 tonnes of hydraulic pressure should see easy removal without damage to surrounding parts or the injectors themselves, thanks to the specific M9R injector adaptor.

This kit is designed for use on all M9R-equipped vans, including the 2006-2014 Vauxhall Vivaro. The kit also covers some vehicles with M9T and R9M engines (found in newer Vivaros with the 1.6-litre engine).

Tool reference: FAS-0001
Hydraulically assisted:
Yes
Warranty:
No

Pros:

  • Hydraulic assistance makes light work of injector removal
  • Brand with huge experience on these specific engines
  • Up to 10 tonnes of hydraulic pressure
  • Suitable for all M9R equipped vehicles

Cons:

  • Most expensive tool listed

Non-brand M9R Injector Remover Puller Tool

unbranded m9r injector remover puller tool

Check the latest price on eBay

The third of our Vivaro injector removal kits is a non-brand item, created by an independent mechanic/ toolmaker. Unlike products from the bigger brands, this tool was created for use by the seller, to enable them to perform the task themselves. This means that while it may not have the pretty packaging or reputable brand name, the tool was made to perform and would not have gathered any reputation if not strong or reliable enough to perform the task.

In a similar vein to the genuine Renault product, this tool does not use hydraulic pressure but promises hand force alone will be sufficient to remove stubborn/ seized injectors. 20mm and 25mm solid steel bar used in the construction, promises huge strength and reliability, proven by tests of up to 13 tonnes of force (claims the seller).

This tool was designed for use on Renaults and Nissans equipped with the M9R engine, but will also work on the Vauxhall Vivaro thanks to being an almost identical vehicle.

Tool reference: N/A
Hydraulically assisted:
No
Warranty:
No

Pros:

  • Least expensive kit listed
  • Thoroughly tested in the field
  • Built strongly for excellent longevity
  • Suitable for use on M9R equipped vehicles

Cons:

  • Unbranded product

In Conclusion

Releasing seized fuel injector has never been easier, thanks to the huge array of tools now available. This gives everyone from the amateur home mechanic to the professional workshop technician, the ability to change out faulty parts, with minimal time taken and no other damage caused to surrounding parts.

Getting your van back on the road is often paramount to getting work done, performing important tasks and importantly, keeping stress to a minimum. Shortcutting and using regular hand tools may get the job done, but in more time and at more risk of damaging previously functional parts. Do your stress levels and alarm clock a favour, get the right tool for the job and get that Vivaro back on the road.

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Jack Gill

Car journalist and fully qualified mechanical engineer, Czok’s newest contributor and long-time automotive writer. Lifetime passion for all things automotive, from new supercars to rusty old hatchbacks. If I’m not behind the wheel, I’m likely under the bonnet or browsing the classifieds. Having spent over 5 years in the automotive industry and under the bonnet of my own car at home, I want to share the knowledge and learning that I have gained, with others without the time to study or the expertise, who just want their car to get them from A to B every day. We aren’t all interested in trawling through endless internet pages and forums. I aim to gather all the information up and roll it into a quick summarised format, to give only the information you really need.

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